From aerospace to medical, our workholding systems are engineered to boost precision and throughput in any high-stakes manufacturing environment.
Discover how NextasTech fixtures solve critical challenges across key sectors.
Manufacture complex components like turbine blades and structural frames with absolute precision. Our zero-point systems ensure flawless repeatability, critical for the tight tolerances and exotic materials common in aerospace.
Accelerate production for engine blocks, transmission cases, and chassis components. Our automation-ready chucks integrate seamlessly with robotic loading, enabling lights-out manufacturing and maximizing throughput.
Produce intricate surgical instruments and orthopedic implants with the highest degree of accuracy. Our compact, high-precision fixtures are ideal for the small, complex geometries found in medical manufacturing.
Enhance the efficiency of producing high-precision injection molds, dies, and electrodes. Our systems provide exceptional clamping force and accessibility, allowing for complex 3D contouring and fine surface finishes.
High‑precision positioning for communication components and semiconductor equipment parts.
Quick‑change pallets and repeatable positioning for robotic tending, pallet pools, and unattended shifts.
For 5‑axis machining of titanium, Inconel, and complex geometries, rigidity + repeatability are the difference between stable cuts and scrap.
Datum & critical surfaces
Pick a master datum so roughing, finishing, and inspection all reference the same surfaces.
Zero‑point base
Standardize the base (pallet/plate) so parts can move between machines without re‑indicating.
5‑axis access
Use clamping that keeps tool reach open for impellers, blisks, housings, and deep pockets.
Verify & repeat
Probe / gauge, then re‑mount for the next operation with confidence in repeatability.
Traditional setup flow: Indicate → Clamp → Machine → Re‑indicate
Zero‑point flow: Locate → Lock → Machine → Unlock → Repeat
Dedicated fixture per part
Standardized zero‑point + modular clamping
Example: Prefer measurable evaluation? Jump to Verified Case Studies to see how we structure validation.
Typical parts & job types
Start with a standardized Zero‑Point System base. Mount fixtures on a Clamping Plate so re‑mounting returns to the same reference without re‑indicating.
Use low‑profile referencing plus a Self‑Centering Vise or Dovetail Fixture so you keep access to the full toolpath and avoid collision‑prone jaw geometry.
For engine, gearbox, and chassis parts, stability and cycle‑time consistency matter as much as raw speed.
Standardize the interface
Use the same base across lines/cells so fixtures and pallets swap without manual re‑alignment.
High clamp force where needed
Choose clamping that stays rigid under heavy roughing and high feed rates.
Multi‑station efficiency
Group operations (or multiple parts) to keep spindle utilization high and reduce handling.
Shift‑to‑shift repeatability
Document a repeatable setup so different operators and shifts get the same result.
Traditional setup flow: Indicate → Clamp → Machine → Re‑indicate
Zero‑point flow: Locate → Lock → Machine → Unlock → Repeat
Hard tooling for each variant
Modular fixtures on a zero‑point base
Example: For structured validation, see Verified Case Studies and related automotive fixture reads below.
Typical parts & job types
Standardize the base with a Zero‑Point System, then build modular top tooling per variant. The locating stays consistent; only the top tooling changes.
Yes—pair a repeatable base with options like Quick‑Change Multi‑Station Vises and pallet‑style referencing to support robot tending or pallet pools.
Small parts and tight tolerances demand consistent clamping force without distorting thin‑walled features.
Protect functional surfaces
Use controlled clamping to avoid marring and to preserve finish requirements.
Small‑part repeatability
Keep locating consistent for tiny parts, thin sections, and delicate geometries.
Inspection‑friendly setup
Plan for probing / gauging access without re‑clamping or moving datums.
Documentation & traceability
Standardize the setup so process sheets and repeat builds stay consistent.
Traditional setup flow: Indicate → Clamp → Machine → Re‑indicate
Zero‑point flow: Locate → Lock → Machine → Unlock → Repeat
Manual soft jaws per job
Repeatable base + gentle, consistent clamping
Example: If you need an evaluation style template, start at Verified Case Studies and adapt the checklist to medical parts.
Typical parts & job types
Use controlled clamping geometry (often a Self‑Centering Vise) and standardize the base so you don’t need excessive clamping force after each re‑setup.
Start from a repeatable Zero‑Point System foundation, then design top tooling that supports the part without distortion. The key is consistent locating + gentle contact surfaces.
Electrode and insert machining benefits from quick swaps, high rigidity, and predictable datums for EDM‑to‑CNC workflows.
Align big blocks fast
Reference mold bases and large plates quickly and consistently.
Flip / rotate without losing datum
Plan the workflow so EDM, milling, and spotting share the same reference.
Handle inserts & electrodes
Use repeatable locating for inserts, cores, cavities, and EDM electrodes.
Reuse for the next program
Keep a modular approach so future molds reuse the same base strategy.
Traditional setup flow: Indicate → Clamp → Machine → Re‑indicate
Zero‑point flow: Locate → Lock → Machine → Unlock → Repeat
Indicate from scratch each setup
Zero‑point referencing across processes
Example: For evaluation ideas (repeatability, setup repeat), see Verified Case Studies and the zero‑point plate deep dives.
Typical parts & job types
Yes—use a rigid Zero‑Point Clamping Plate and size the interface to your load and moment requirements. We can recommend layouts for large footprints.
Standardize the base with a Zero‑Point System, then build fixtures that allow 180° flips (or multi‑side access) while keeping the same locating scheme.
Precision positioning is critical for communication and semiconductor equipment parts—often with tight datums and inspection requirements.
Start with the tolerance stack
Define what must stay consistent (datum, runout, parallelism) before choosing clamping.
Repeatable micro‑setups
Use a stable base so small parts don’t require re‑indicating every time.
Inspection access built‑in
Leave access for probing, vision, or gauging in the fixture design.
Scale to automation
Keep the interface consistent so robot tending or pallet pools are an easy next step.
Traditional setup flow: Indicate → Clamp → Machine → Re‑indicate
Zero‑point flow: Locate → Lock → Machine → Unlock → Repeat
Re‑indicate every re‑setup
Repeatable positioning + modular top tooling
Example: Want a real template? Start with the Semiconductor Communication Case Study and compare it with the hub below.
Typical parts & job types
Use a repeatable base such as a Zero‑Point System. The goal is to make re‑mounting deterministic so verification is faster and more consistent.
Yes—repeatable positioning is especially valuable for small parts. Combine a stable base with appropriate top tooling, and keep the interface consistent for robot tending or pallet pools.
For robotic tending and pallet pools, the goal is predictable positioning and quick swaps—without human re‑indicating.
Define the interface once
Standardize the pallet/fixture interface so robots and pallets always land on the same reference.
Quick change between jobs
Swap fixtures fast so lights‑out runs can cover multiple part families.
Unattended consistency
Use repeatable locating so restarts and re‑mounts don’t require manual dial‑in.
Scale from manual → automated
Start manual on the same interface, then add pallets/robots when ready.
Traditional setup flow: Indicate → Clamp → Machine → Re‑indicate
Zero‑point flow: Locate → Lock → Machine → Unlock → Repeat
Manual clamping + manual re‑zero
Automation‑ready quick change on a repeatable base
Example: See Verified Case Studies and the automation articles for practical rollout steps.
Typical parts & job types
Standardize the base with a Zero‑Point System, then use pallets/plates as the common interface. Keep locating consistent so the robot sees the same reference every cycle.
Start by making changeovers repeatable. Once the base and fixture interface are standardized, you can add pallets, probing, and job sequencing to expand unattended time safely.
Not generic “application cases”. Each case is structured to be measurable and easy to validate during supplier evaluation.
Proof-backed case studies help buyers validate performance and shorten supplier evaluation.
A consistent format helps buyers compare solutions across different machines, parts, and materials.
Scope & constraints
Part, material, machine, batch size
Workholding configuration
BOM, locator points, clamping method
Measured outcomes
Setup / cycle / yield (before → after)
Media & proof
Photos, videos, inspection excerpts
Want to publish your own results? We can help you document the process with photos, parameter lists, and measurable outcomes.
A practical guide to where quick‑change workholding and rigid fixtures make the biggest difference—especially in 5‑axis, tight‑tolerance, and automation‑ready workflows.
Explore products: Workholding & Zero‑Point Systems • Ask for an application recommendation
Keep tool access open while protecting datums and surface finish for multi‑face machining.
Control distortion and vibration when machining aluminum, titanium, and stainless thin sections.
Reduce setup time when you’re running many part numbers or small lots.
Maintain cycle-to-cycle consistency and minimize downtime on repeat jobs.
Make unattended machining more predictable with a repeatable, sensor‑friendly interface.
Re-clamp parts without losing critical datums—ideal for inspection loops and rework.
When evaluating a fixture concept, these are the criteria that most often decide success (or hidden cost) in production:
Repeatability, loading time, surface quality, and collision safety—then we document any adjustments.
Tip: If you already have a part drawing and the machine model, we can propose a locating/clamping concept quickly and refine it after a trial cut.
A simple, transparent workflow that helps you validate performance before scaling to production.
1) Requirement intake
Share your part drawing (or sample), material, machine model, and target takt time.
2) Concept & simulation
We propose datum strategy, clamp direction, and access plan; then refine for rigidity and clearance.
3) Prototype & trial cut
Validate repeatability and surface quality, and confirm loading time and operator steps.
4) Release & support
Finalize documentation, provide maintenance guidance, and iterate if your process changes.
To help supplier evaluation and internal sign‑off, we can provide supporting materials based on your project scope:
Note: Documentation options depend on project scope and customer requirements.
Yes. The industries shown are our most common, but our engineering team specializes in creating fully custom fixtures. We can design a solution for any unique workpiece, machine, or production challenge. Contact us to discuss your specific requirements.
Our zero-point systems and dovetail fixtures are designed for maximum rigidity. They use high-grade, hardened steel and a high-force locking mechanism (over 25,000N) to create an extremely stable connection that dampens vibration, improving tool life and surface finish even in tough materials.
Absolutely. Our automation-ready chucks (like the E-Series) feature integrated sensor ports. These can be used to confirm the "clamped" or "unclamped" status, sending a signal back to your PLC or robot controller to ensure safe and reliable automated pallet changes.
For delicate parts, we recommend solutions like our 5-axis self-centering vises or custom low-profile fixtures. They are designed to apply clamping force evenly and securely without deforming the workpiece, maintaining the micron-level tolerances required for medical devices.
Our zero-point system is ideal for mold and die. You can mount a mold, perform machining (e.g., EDM or milling), then remove it for inspection or spotting, and return it to the machine with perfect ±0.002mm repeatability. This eliminates the need to re-indicate the mold, saving hours of setup time.
Our zero-point chucks (like the E-Series) are designed for automation. They can be mounted directly to the machine table or on tombstones and are actuated pneumatically, allowing an Automatic Pallet Changer (APC) or robot to swap pallets in seconds. The integrated sensing confirms the pallet is locked before the machine cycle starts, ensuring seamless "lights-out" production.
Yes, many of our systems are built from corrosion-resistant stainless steel, making them ideal for both wire and sinker EDM applications. The micron-level repeatability of our zero-point system is a significant advantage, allowing you to move a workpiece from a CNC mill (for roughing) to an EDM machine (for finishing) and back for inspection, all while maintaining a single, precise datum.
Yes. Many customers start with manual loading and later move to pallet/robot workflows. We design with repeatable reference surfaces and predictable clamp states so your process can scale.
Part drawing (or sample), material, machine model, and target quantities. If you have a current setup time and pain points, include those too.
We can help with adjustments for new tooling, revised tolerances, or higher volume. Keeping the locating strategy consistent usually makes upgrades straightforward.
Our engineers are ready to help you design the perfect workholding solution for your unique challenge.
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